| 轴承的加工过程 |
| 添加时间:2017/4/24 17:32:32 浏览次数: |
1、轴承环的制造 1, the manufacture of bearing ring 轴承环车成正确的厚度后,把内圈放入外圈里;然后经过一个磨床把它们磨成准确的厚度,完成后由一个计量器检查厚度。 After bearing wheel into the correct thickness, the inner ring in the outer ring; Then after a grinder, grinding them into accurate thickness is completed by a meter to check thickness. 2、内圈和外圈的磨削 2, inner ring and outer ring of grinding 然后机器把内圈和外圈分开,用不同机器研磨其外表面。 Then machine to separate the inner ring and outer ring, with different machine grinding the outer surface. 外圈进入磨床,磨床将其表面磨成精确的圆,并且直径准确,并用水溶性溶液避免轴承环过热,因为过热会翘曲。测量之后,轴承环才能离开磨床。 Outer ring into the grinding machine, grinding machine for grinding the surface into precise circle, and accurate diameter, and avoid overheating bearing ring, water-soluble solution for overheating will warp. After measuring, bearing ring to leave the grinding machine. 3、内圈和外圈滚道的磨削 3, inner ring and outer ring raceway grinding 用带有油性冷却液的磨石机把轴承外径加工成精确圆度和尺寸,内圈及滚道也通过相似机器完成。 With oily liquid coolant millstone machine processed into the bearing diameter precision roundness and size, inner ring raceway and also by similar machines. 4、轴承环的抛光 4, bearing ring polishing 用涂有润滑油的磨石机抛光轴承环表面,直至闪闪发亮。 With coated with oil stone machine polishing surface of bearing ring, until the shine. 5、清洗 5, cleaning 在石头磨具中用油浸泡,然后用煤油清洗。 Oil immersion in the stone grinding tool, and then clean with kerosene. 6、滚珠的制造 6, the manufacture of ball bearing 制造滚珠的原料是钢丝,机器将钢丝切成一段段,然后用冲模床将它们冲成毛坯珠,并用研磨机割去他们两侧的突起;另一台机器把它们磨圆、磨光滑,整个过程需几天时间。 Manufacturing ball raw material is steel, machine steel wire cut into sections, and then they rushed into blank with die bed bead, and bumps on either side of the grinding machine cut them; Another machine grinding they rounded, smooth, the whole process needs a few days. 滚珠经过火炉硬化后再用清洗剂清洁,经质检后成品滚珠被送到槽里。槽被放到一个自动组装机器上,送球机将滚珠通过软管送到推料机,推料机将正确数量的滚珠推入内外圈间的滚道中,分球仪把滚珠均匀排列在滚道里。 Ball after hardening fire use detergent to clean again, after inspection finished ball be sent to the box. Slot be put into an automatic assembly machine, the ball machine to push the ball through the hose to the feeder, pusher to push the right amount of ball bearing between the inner and outer ring raceway, ball gauge roll ball evenly arranged in the channel. 7、保持架的安装 7, the installation of cage 金属架可将滚珠固定在滚道上。第一台机器先安装半个保持架,这些保持架上都有槽孔;接着另一台小心安装另一半保持架,这一半上有槽口。机器让轴承旋转进行测试,然后把两个保持架完全连接起来,轴承至此安装完成。 Metal ball can be fixed on the rolling path. The first machine to install first half of the cage, these keep the rack has slots; Then another carefully install half cage, notches on the half. Rotation test machine for bearing, and then connect the two cage, bearing at this point the installation is complete. 8、溶液喷淋清洗和质量测试 8, solution spray cleaning and quality testing 这台振动噪音检测仪检测轴承是否能安静工作;有些轴承需要润滑油,机器把润滑油均匀涂抹于滚道上,再盖上橡胶圈封住润滑油。最后一项质量测试,用一台自动控制测试仪淘汰不符合重量要求的轴承。 The vibration noise detector detects whether the bearing can work quiet; Some bearing need lubricating oil, machine oil smear evenly on the rolling path, then cover the rubber ring seal lubricants. The last item on the quality of testing, with an automatic control tester is not meet the requirements of the weight bearing. 9、激光刻印 9, laser marker 合格品被送到一个激光机,激光机会在轴承上刻上型号和编号这类信息。 Products are sent to a laser machine, laser opportunity carved on the bearing type and number of such information. |
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