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新闻动态
轴承质量的常用检查方法
1、观察外观
1. Observe the appearance.
滚动轴承的内、外环及滚动体在擦去防锈油后表面应光洁如镜,用手触摸应似玻璃般平滑细腻;端面允许存在不明显的加工痕迹。带有防尘壳的轴承,其防尘壳的表面粗糙度可以大一些,但其任何部位都不能存在锈蚀现象。
The inner and outer rings and rolling elements of rolling bearings should be smooth and clean as a mirror after removing rust-proof oil, and smooth and delicate as glass when touched by hand. The end face of rolling bearings is allowed to have indistinct machining marks. The surface roughness of the bearing with dust-proof shell can be larger, but no rust can be found in any part of the bearing.
2、查看外包装
2. Check out the outer packing.
一般情况下,正厂产品都有专门的设计人员对其外包装进行设计,并且安排在生产条件过关的工厂进行制作生产,因此其外包装的印刷无论从线条到色块都非常清晰,毫不含糊(部分进口品牌的汽车配件,其包装上还有专门用以保护自己的知识产权的独特设计)。
Generally speaking, the outsourcing of the product is designed by a special designer, and the production is arranged in the factory where the production conditions pass. Therefore, the printing of the outsourcing is very clear and unambiguous from the line to the color block. To protect the unique design of intellectual property rights.
3、查看标识
3, view identifier
在轴承外环的端面上,一般都刻印有代号、产地和出厂时间等标识;在轴承体上,一般会印有品牌字样、标号等(字体非常小),应注意查看。正厂产品大都使用钢印技术,而且在未进行热处理之前就进行压字,因此虽然字体非常小,但是凹进得很深,字迹非常清晰;伪劣产品的标识非但字迹模糊,而且由于印字技术粗糙,字一般都浮于表面,有些甚至用手就可以轻易地抹去。
On the end face of the outer ring of the bearing, generally engraved with a code, place of origin and factory time and other marks; on the bearing body, generally printed with brand letters, labels, etc. (very small font), should pay attention to check. Most of the products in the factory use steel printing technology, and before heat treatment to press the characters, so although the font is very small, but very deep concave, very clear handwriting; fake and inferior product marks not only fuzzy handwriting, but also because of the rough printing technology, the characters are generally floating on the surface, and some can even be light by hand. Wipe away easily.
4、检查游隙
4. Check the clearance.
各种滚动轴承的游隙均应符合规定标准,因伪劣轴承的各零件均超差,所以其游隙也不符合标准,而如果轴承的游隙过小,轴承转动时就会不灵活,极易被户发现,故一般伪劣轴承的游隙均偏大。由于一般用户不具备标准的检测条件,因此可以用塞尺(厚薄规)来检查轴承的游隙,简单而且有效。轴承的游隙一般均很小,而塞尺又很薄,强度较低,且由于轴承的结构特点所决定,塞尺不易进入轴承。检测时,可将塞尺塞在两个滚动体的中间,并靠近一个滚动体的顶部位置,同时转动轴承内圈,这样塞尺便容易进入轴承曲面。如用适当的力能使滚动体滚过塞尺,则所测量值的一半即为轴承的游隙;如果滚动体滚过时感觉太松或太紧,应适当调整塞尺尺寸。应注意的是,插入塞尺后,如感觉滚动体滚过时塞尺太吃力,则不应强行滚过,以免损坏塞尺。注意:检查时应使多个滚动体过塞尺,一般不应少于3个。此外,可以用易熔丝代替塞尺来检查滚柱轴承的游隙。
The clearance of various rolling bearings should meet the prescribed standards, because the parts of fake and inferior bearings are out of tolerance, so the clearance does not meet the standards, and if the clearance of bearings is too small, bearing rotation will be inflexible, easy to be found by the user, so the general fake and inferior bearing clearance is too large. Because the general user does not have the standard test conditions, so can use the stopper (thickness gauge) to check the bearing clearance, simple and effective. Bearing clearance is generally very small, and the stopper is very thin, low strength, and due to the structural characteristics of the bearing, stopper is not easy to enter the bearing. During testing, the stopper can be plugged in the middle of the two rolling bodies, and close to the top of a rolling body, while rotating the inner ring of the bearing, so that the stopper can easily enter the bearing surface. Half of the measured value is the clearance of the bearing if the rolling element can be rolled over the gauge with proper force; if the rolling element feels too loose or too tight when it rolls over, the gauge size should be adjusted appropriately. It should be noted that, after inserting the stopper, if it feels too hard when the rolling body rolls over, the stopper should not be forced to roll over, so as not to damage the stopper. Note: when checking, multiple rollers should be used over the feeler gauge, and generally should not be less than 3. In addition, the clearance of roller bearing can be checked by using fuse instead of feeler.
5、查听杂音
5. Listen to the murmurs.
用左手握住轴承体内套,右手拨动外套使其旋转,同时查听轴承转动时是否有杂音。由于大部分伪劣产品的生产条件都很落后,有的甚至完全是手工作坊操作,因此在生产过程中难免会有沙子一类的杂质进入并存留在轴承体内,在轴承旋转时就会发出杂音,这是伪劣产品与严格执行生产标准并用机器加工制作的正厂产品之间最大的不同。
Hold the inner sleeve of the bearing with the left hand, and move the outer sleeve with the right hand to rotate it. At the same time, check if there is any noise when the bearing rotates. Because most of the fake and inferior products are backward in production conditions, and some even completely manual workshop operation, so in the production process will inevitably be a kind of sand impurities into the coexistence in the bearing body, when the bearing rotation will emit noise, which is fake and inferior products with strict implementation of production standards and machine processing. The biggest difference between the factory products.

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