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1、轴承环的制造
The manufacture of the ring of bearings
轴承环车成正确的厚度后,把内圈放入外圈里;然后经过一个磨床把它们磨成准确的厚度,完成后由一个计量器检查厚度。
The inner circle is placed inside the outer ring when the bearing ring is the right thickness. Then, through a grinding machine, grind them to a precise thickness, and the thickness is checked by a meter.
2、内圈和外圈的磨削
The grinding of inner and outer circles
然后机器把内圈和外圈分开,用不同机器研磨其外表面。
Then the machine will separate the inner circle and the outer ring, and grind the outer surface with different machines.
外圈进入磨床,磨床将其表面磨成精确的圆,并且直径准确,并用水溶性溶液避免轴承环过热,因为过热会翘曲。测量之后,轴承环才能离开磨床。
The outer ring enters the grinder, grinding the surface of the grinder into a precise circle, and the diameter is accurate, and the water soluble solution prevents the ring from overheating, because the heat will warp. After the measurement, the ring of the ring can leave the grinding machine.
3、内圈和外圈滚道的磨削
The grinding of inner circle and outer ring
用带有油性冷却液的磨石机把轴承外径加工成精确圆度和尺寸,内圈及滚道也通过相似机器完成。
The inner circle and the roller road are also completed by similar machine, with the oil cooling grindstone machine to process the bearing outside of the bearing diameter and size.
4、轴承环的抛光
The polishing of the ring
用涂有润滑油的磨石机抛光轴承环表面,直至闪闪发亮。
Polish the surface of the bearing ring with a lubricating oil grinder until it sparkles.
5、清洗
5, cleaning
在石头磨具中用油浸泡,然后用煤油清洗。
Soak the stones in oil, then wash them with kerosene.
6、滚珠的制造
The manufacture of ball bearings
制造滚珠的原料是钢丝,机器将钢丝切成一段段,然后用冲模床将它们冲成毛坯珠,并用研磨机割去他们两侧的突起;另一台机器把它们磨圆、磨光滑,整个过程需几天时间。
Manufacturing ball raw material is steel, machine steel wire cut into sections, and then they rushed into blank with die bed bead, and bumps on either side of the grinding machine cut them; The other machine grinds them round and polished, and the process takes a few days.
滚珠经过火炉硬化后再用清洗剂清洁,经质检后成品滚珠被送到槽里。槽被放到一个自动组装机器上,送球机将滚珠通过软管送到推料机,推料机将正确数量的滚珠推入内外圈间的滚道中,分球仪把滚珠均匀排列在滚道里。
After the ball is hardened by the stove, it is cleaned by cleaning agent and the finished product is sent to the trough. Slot be put into an automatic assembly machine, the ball machine to push the ball through the hose to the feeder, pusher to push the right amount of ball bearing between the inner and outer ring raceway, ball gauge roll ball evenly arranged in the channel.
7、保持架的安装
Keep the mounting of the shelf
金属架可将滚珠固定在滚道上。第一台机器先安装半个保持架,这些保持架上都有槽孔;接着另一台小心安装另一半保持架,这一半上有槽口。机器让轴承旋转进行测试,然后把两个保持架完全连接起来,轴承至此安装完成。
The metal frame can hold the ball in the path. The first machine was fitted with half a shelf, and the shelves were slotted. Then the other one carefully installs the other half, which is in the slot. The machine makes the bearings spin and tests, and then the two remaining frames are fully connected and the bearings are installed.
8、溶液喷淋清洗和质量测试
Solution spray cleaning and quality testing
这台振动噪音检测仪检测轴承是否能安静工作;有些轴承需要润滑油,机器把润滑油均匀涂抹于滚道上,再盖上橡胶圈封住润滑油。最后一项质量测试,用一台自动控制测试仪淘汰不符合重量要求的轴承。
This vibration noise detector detects whether the bearings can work quietly. Some of the bearings need lubricating oil, and the machine spreads the oil evenly on the road, and the rubber ring is covered to seal the oil. The final quality test USES an automatic control tester to eliminate the bearing that does not meet the weight requirement.
9、激光刻印
9, laser marker
合格品被送到一个激光机,激光机会在轴承上刻上型号和编号这类信息。
The product is sent to a laser, and the laser is given the type and number of information on the bearing.